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Epoxy Grout

Understanding Epoxy Grout

Understanding Epoxy Grout

What is Epoxy Grout?

What is Epoxy Grout

Epoxy grout is a high-performance construction material renowned for its exceptional strength, durability, and chemical resistance. Unlike traditional cementitious grouts, epoxy grout is a two-part adhesive consisting of epoxy resin and hardener. When combined, these components create a robust and impermeable substance that adheres tightly to surfaces.

Epoxy Resin

At the heart of epoxy grout lies the epoxy resin, a robust compound derived from a meticulous combination of epoxide monomers. These monomers, possessing reactive oxygen atoms, undergo a transformative process when exposed to the hardener. This reaction, often referred to as curing, initiates the creation of a three-dimensional polymer network within the epoxy resin.

Hardener

The hardener, a critical component in the epoxy grout recipe, typically comprises amines or amides. This carefully selected blend of chemicals acts as a catalyst, instigating the curing process by interacting with the epoxide monomers in the epoxy resin. As this chemical marriage unfolds, a cross-linked molecular structure forms, leading to the development of a dense and non-porous material.

The Chemical Symphony

The culmination of the epoxy resin and hardener interaction produces a chemical reaction, yielding a material that is dense and non-porous. This characteristic is fundamental to the effectiveness of epoxy grout in heavy machinery foundations. 

The dense structure ensures optimal load-bearing capacity, distributing weight uniformly across the foundation. Moreover, the non-porous nature guards against moisture ingress, preventing the degradation that may compromise the stability of the machinery over time.

Adhesion Capabilities

One of the standout features of epoxy grout is its exceptional adhesion capabilities. The cured material forms a tenacious bond with various surfaces, creating a seamless connection between the grout and the machinery foundation. This robust adhesion not only enhances the structural integrity of the foundation but also acts as a barrier, shielding against potential issues such as vibrations and structural shifts.

Applications in Industrial Foundations

Machinery Bases

Epoxy grout is widely employed in creating stable foundations for heavy machinery. Its ability to fill voids and adhere firmly to surfaces ensures that machinery bases receive optimal support, reducing vibrations and enhancing overall stability during operation.

Precision Alignment

One of the standout features of epoxy grout is its role in precision alignment. Machinery components, such as motors and pumps, require meticulous alignment for efficient operation. Epoxy grout facilitates this by providing a level and stable foundation, ensuring that machinery operates within specified tolerances.

Chemical and Abrasion Resistance

In industrial settings where exposure to chemicals and abrasive materials is common, epoxy grout excels. Its resistance to corrosive substances and its ability to withstand abrasion make it a preferred choice for foundations in harsh environments, ensuring longevity and reliability.

Installation Process

Epoxy Grout Application
Surface Preparation

A crucial step in the epoxy grouting process is surface preparation. Surfaces must be clean, dry, and free of contaminants to ensure proper adhesion. This involves thorough cleaning and often includes methods such as shot blasting or diamond grinding.

Mixing and Application

The epoxy grout components are meticulously measured and mixed according to manufacturer specifications. Once mixed, the grout is applied to the prepared surface, filling voids and ensuring complete coverage. Careful application is vital for achieving the desired structural integrity.

Curing and Inspection

After application, epoxy grout undergoes a curing process during which it transforms into a solid and resilient material. This curing time varies depending on environmental conditions and the specific epoxy formulation. Post-curing, a detailed inspection ensures that the grout has bonded effectively and meets quality standards.

Advantages of Epoxy Grout in Machinery Foundations

There are a whole host of advantages to using epoxy grout in foundations, below are just a few!

Enhanced Load Distribution

Epoxy grout’s high compressive strength allows for superior load distribution, preventing localised stress points and ensuring that heavy machinery is evenly supported across its foundation.

Vibration Dampening

The dense nature of epoxy grout contributes to effective vibration dampening. By minimising vibrations, the grout not only enhances machinery performance but also mitigates wear and tear on equipment.

Long-Term Durability

Epoxy grout’s resistance to chemicals, moisture, and abrasion translates into long-term durability. This durability, coupled with minimal maintenance requirements, makes it a cost-effective choice for industrial foundations.

Considerations and Best Practices

Professional Installation

While epoxy grout offers remarkable benefits, its effectiveness hinges on proper installation. Employing experienced professionals ensures that the grouting process is executed meticulously, guaranteeing optimal performance.

Environmental Factors

Consideration of environmental factors, such as temperature and humidity, is crucial during the epoxy grouting process. These variables can impact curing times and overall performance, emphasising the importance of adherence to manufacturer guidelines.

For all your foundation installation, repair and epoxy grouting needs contact Alphatec Engineering today!!

 

A Guide to Foundation Inspections for Heavy Machinery

Foundation Inspections

When it comes to heavy machinery, the stability and integrity of its foundation are paramount. The foundation serves as the bedrock upon which the entire machinery structure rests, providing the necessary support for optimal performance. To ensure the reliability and safety of heavy machinery, conducting thorough foundation inspections is not just a good practice but an essential one.

Critical components such as load distribution, alignment, and vibration control are contingent on a solid foundation.

Identifying and addressing foundation issues early on can prevent catastrophic failures, costly repairs, and unplanned downtime. Issues such as cracks, settlement, or uneven surfaces can compromise the stability of the machinery, leading to operational inefficiencies.

Beyond immediate concerns, regular foundation inspections contribute to the longevity of heavy machinery. By proactively identifying and rectifying potential problems, operators and maintenance personnel can extend the lifespan of the equipment, reducing the need for major overhauls or replacements.

In this guide, we will delve into the comprehensive process of conducting foundation inspections for heavy machinery.

Common Foundation Issues in Heavy Machinery

epoxy grout foundation

The foundation of heavy machinery is subjected to tremendous stress and pressure, making it susceptible to various issues over time. Identifying these common foundation problems is crucial for maintaining the structural integrity and functionality of heavy machinery.

Identifying Signs of Foundation Problems

  • Cracks and Fractures:
      • Visible cracks on the surface of the foundation or along structural components are often indicators of underlying issues. The size, pattern, and location of cracks can provide valuable insights into the nature and severity of the problem.
  • Uneven Settling:
      • Differential settling, where one part of the foundation sinks more than another, can lead to misalignments and operational inefficiencies. This may manifest as uneven surfaces or tilting of the machinery.
  • Vibrations and Noise:
      • Unusual vibrations or excessive noise during machinery operation may signal foundation problems. Vibrations can accelerate wear on components, and identifying their source is crucial for preventive maintenance.
  • Water Damage:
      • Foundations exposed to water or high moisture levels may experience erosion, weakening the structural integrity. Signs of water damage include staining, efflorescence, or soft spots in the foundation.
  • Soil Erosion:
      • Changes in soil conditions around the foundation, such as erosion or soil shifting, can compromise the stability of the machinery. Inspecting the soil in and around the foundation is essential for early problem detection.
  • Misalignment of Machinery Components:

Impact of Neglected Foundation Issues on Machinery

  • Reduced Operational Efficiency:
      • Neglected foundation problems can lead to misalignments and increased friction, reducing the overall efficiency of the machinery. This inefficiency may result in higher energy consumption and decreased productivity.
  • Accelerated Wear and Tear:
      • Unaddressed foundation issues contribute to accelerated wear and tear on machinery components. This can lead to more frequent breakdowns, increased maintenance costs, and shorter equipment lifespan.
  • Safety Risks:
      • Foundation problems pose significant safety risks to both machinery operators and surrounding personnel. Sudden failures or collapses can result in accidents, injuries, or even fatalities.
  • Downtime and Production Loss:
      • The failure to address foundation issues promptly can result in unplanned downtime for repairs. This downtime can disrupt production schedules, lead to financial losses, and negatively impact a company’s bottom line.
  • Long-Term Structural Damage:
    • Foundation issues, if left unattended, can cause long-term structural damage to the machinery. This may necessitate extensive repairs or, in extreme cases, the replacement of major components or the entire equipment.

Step-by-Step Guide to Foundation Inspections

step by step

Foundation inspections for heavy machinery require a systematic approach to ensure a comprehensive assessment of both surface and structural conditions. This step-by-step guide will walk you through the key stages of a thorough foundation inspection.

Visual Inspection: Surface Checks

The first phase of a foundation inspection involves a detailed visual examination of the surface. This step is crucial for identifying obvious signs of wear, damage, or misalignment that may be visible to the naked eye.

Surface Cleanliness:

  • Begin by clearing away any debris or obstructions from the foundation surface. This allows for a clearer view and facilitates a more accurate assessment.

Crack Identification:

  • Carefully inspect the entire surface for cracks, fractures, or fissures. Pay close attention to the size, length, and patterns of the cracks, as these details can provide insights into the nature of the foundation issue.

Alignment Assessment:

  • Check for any visible misalignments or uneven surfaces. Misalignments can indicate underlying foundation problems that may affect the overall stability of the machinery.

Surface Anomalies:

  • Look for any unusual features on the surface, such as bulges, depressions, or discolorations. These anomalies may be indicative of subsurface issues that require further investigation.

Documentation:

  • Document your findings through photographs and detailed notes. Clear documentation is essential for tracking changes over time and for sharing information with relevant stakeholders.
Structural Assessment: Below the Surface

Once the surface inspection is complete, the focus shifts to a more in-depth evaluation of the structural components beneath the surface. This involves using specialized tools and techniques to assess the foundation’s integrity.

Ground Penetrating Radar (GPR):

  • Utilize GPR technology to scan below the surface and identify anomalies or variations in material density. GPR is effective in detecting subsurface issues, such as voids, water infiltration, or changes in soil composition.

Non-Destructive Testing (NDT):

  • Employ NDT techniques, such as ultrasonic testing or magnetic particle inspection, to assess the internal condition of foundation materials. These methods help identify hidden flaws or weaknesses without causing damage to the structure.

Soil Testing:

  • Conduct soil tests in and around the foundation to assess its load-bearing capacity. Changes in soil composition or stability can directly impact the foundation’s ability to support heavy machinery.

Foundation Material Inspection:

  • Inspect the materials used in the foundation construction. Evaluate the condition of concrete, steel, or other materials for signs of degradation, corrosion, or other structural deficiencies.

Professional Structural Evaluation:

  • If necessary, involve structural engineers to conduct a detailed evaluation of the foundation. Their expertise can provide deeper insights into the structural integrity and stability of the foundation.

This comprehensive approach ensures that both surface and structural aspects are considered, facilitating early detection and effective resolution of foundation issues in heavy machinery.

Key Components to Focus on During Inspections

Assessing Pads and Footings

Pads and footings play a pivotal role in load distribution, so their condition is paramount. Ensure they are level and properly aligned to prevent uneven weight distribution. Examine for wear and tear, replacing any worn components promptly. Assess the interaction with underlying soil, as settling or erosion can impact their effectiveness.

Inspecting Anchor Bolts and Base Plates

Anchor bolts and base plates provide critical connections between machinery and its foundation. Regularly check the tightness of bolts to prevent shifting, inspect for corrosion or rust, and ensure proper alignment with the machinery. Misalignment can lead to stress concentrations and premature wear.

Preventive Measures and Routine Checks

Implement preventive measures such as regular cleaning, adequate drainage, and routine checks. Establish a schedule for inspections, including daily, weekly, and monthly checks, and involve machinery operators in basic visual inspections during routine operations. Training operators to recognize unusual vibrations and establishing clear reporting procedures contribute to early issue detection. Finally, collaboration with structural engineers for periodic evaluations and consulting professionals for in-depth assessments ensures a comprehensive approach to foundation maintenance.

Collaboration with Structural Engineers

Ensuring the longevity and stability of heavy machinery foundations demands expertise beyond routine inspections. Collaborating with structural engineers is pivotal for a comprehensive assessment. Periodic structural evaluations conducted by professionals reveal nuanced issues that might escape routine checks. For a thorough understanding and interpretation of test results, the insights of structural engineers are invaluable.

Consulting Professionals for In-Depth Assessments

When facing complex foundation challenges, seeking guidance from professionals becomes paramount. Alphatec Engineering specialises in in-depth assessments, employing advanced techniques. Our expertise provides nuanced insights, guiding the most effective and efficient solutions tailored to your machinery’s unique foundation requirements.

Addressing Long-Term Foundation Stability

Alphatec Engineering goes beyond assessments; they offer strategic recommendations for addressing identified issues and ensuring long-term foundation stability. By leveraging our expertise, you gain a proactive partner in maintaining the robustness of your heavy machinery foundations. Elevate your approach to foundation maintenance—partner with Alphatec Engineering for lasting stability.

Experience the Alphatec Advantage: Visit Alphatec Engineering



Building Power: The Epoxy Grout Advantages in Foundation Repair

Epoxy Grout Advantages

When it comes to constructing robust and durable structures, the foundation is undeniably the cornerstone of success. In the world of heavy machinery, industrial plants, and critical infrastructure, the reliance on sturdy foundations is paramount. 

Understanding Epoxy Grout

Epoxy grout, a high-strength bonding material, has become a game-changer in the construction industry, particularly in the domain of foundation repair. What sets epoxy grout apart from conventional alternatives is its unique composition. It is a two-part mixture, consisting of resin and hardener, that undergoes a chemical reaction to form an incredibly durable and resilient substance. 

The chemical reaction involved not only imparts superior strength but also exceptional adhesion, making epoxy grout highly effective in fortifying weakened foundations.

The Epoxy Grout Advantage

In the world of foundation repair, one of the primary challenges is ensuring that the repaired structure can withstand the immense loads imposed by heavy machinery and industrial processes. Epoxy grout rises to this challenge with unmatched strength and durability. Its high compressive strength makes it ideal for supporting heavy loads, preventing structural failures, and extending the lifespan of foundations.

Foundations often face issues such as cracking, settling, or uneven settlement over time. Epoxy grout addresses these problems by providing a uniform and stable base. The material fills voids and gaps, creating a seamless bond that reinforces the foundation and distributes loads evenly. As a result, structures supported by epoxy grout enjoy enhanced stability, reducing the risk of future repairs and maintenance.

Alphatec Engineering has multiple epoxy grout products to meet your needs. Our star product is ALPHATEC® 800. It is a high performance, aggregate-filled epoxy grout with superior mechanical and chemical properties. This grout material has been specifically formulated to support heavy machinery on concrete foundations, and when used correctly, will ensure the transfer of static and dynamic loads into the inertia block

The Precision of Epoxy Grout in Foundation Repair

Precision is paramount in foundation repair, especially when dealing with intricate machinery alignments and critical structural components. Epoxy grout is very effective in this aspect, offering a level of precision that is unparalleled in the construction industry. Its flowable consistency allows it to reach even the tightest spaces, ensuring a complete and thorough bond between the foundation and the grout.

Whether it’s aligning heavy machinery or addressing the intricate details of a foundation’s geometry, epoxy grout provides a solution that goes beyond the capabilities of traditional repair materials. This precision not only enhances the structural integrity of the repaired foundation but also plays a crucial role in preventing future issues that may arise from misalignments or uneven weight distribution.

Epoxy Grout: A Resilient Shield Against Environmental Factors

Foundations are exposed to a myriad of environmental factors, from temperature variations to chemical exposure. Epoxy grout, with its exceptional resistance to environmental stressors, acts as a resilient shield for foundations, ensuring longevity and reliability even in challenging conditions.

Resisting the Elements

Epoxy grout’s resistance to chemicals and environmental elements makes it an ideal choice for foundations in industrial settings. It withstands the corrosive effects of chemicals commonly found in manufacturing plants, protecting the foundation from degradation over time. Additionally, its resistance to temperature fluctuations prevents the expansion and contraction that can lead to cracks and damage in conventional grouting materials.

Water and Chemical Challenges

In regions susceptible to heavy rainfall or flooding, water damage poses a significant threat to foundations. Epoxy grout serves as an effective waterproofing agent, creating a seal that protects the foundation from moisture infiltration. This proactive measure not only averts water-induced damage but also preserves the structural integrity of the foundation. Consequently, epoxy grout emerges as an optimal selection for projects situated in flood-prone or humid areas.

Longevity and Durability

Foundations treated with epoxy grout benefit from increased longevity and durability. The material’s ability to prevent cracking, settling, and uneven settlement contributes to the overall stability of the structure including earthquake zones. By addressing these common issues, epoxy grout extends the lifespan of foundations, reducing the need for frequent repairs and maintenance.

Epoxy Grout – The Foundation Repair Revolution

In the realm of foundation repair, epoxy grout stands tall as a revolutionary force. Its unparalleled strength, precision, and resilience make it a go-to choice for engineers and construction professionals looking to fortify structures against the tests of time and environmental challenges. From aligning heavy machinery with precision to creating a resilient shield against the elements, epoxy grout is undeniably the secret weapon in the arsenal of foundation repair.

As industries continue to evolve and demand stronger, more durable foundations, the role of epoxy grout becomes increasingly pivotal. It’s not just a material; it’s a solution that transforms the way we approach foundation repair, offering a level of performance and longevity that was once considered unattainable. In the journey to build power and resilience, epoxy grout emerges as a true champion, reinforcing the foundations of our world.



The Process of Epoxy Grout Application in Machinery Foundation Repair

epoxy grout application

When it comes to repairing and restoring machinery foundations, the epoxy grout application is a critical step. The process involves meticulous planning, precise execution, excellent understanding of engineering and adherence to specific guidelines to ensure a successful outcome. So what is involved?

Surface Preparation for Epoxy Grout Application

Surface preparation is a critical and indispensable step when it comes to the application of epoxy grout. It serves as the foundation for achieving a successful and long-lasting installation. The process begins by thoroughly cleaning the surface of the machinery foundation, ensuring the removal of any dirt, debris, oil, or loose particles that may be present.

The significance of proper surface preparation cannot be overstated, as it directly impacts the adhesion and bonding of the epoxy grout to the foundation. Without adequate preparation, the grout may fail to adhere effectively, leading to compromised performance and potential issues down the line.

To ensure optimal adhesion, it is essential to create a clean and contaminant-free surface. This allows the epoxy grout to penetrate and bond securely with the foundation, promoting stability and durability. 

In cases where oil or grease stains are present, specialised degreasers or detergents may be necessary to ensure their complete removal. Additionally, stubborn or ingrained stains may require treatment with solvents or other suitable cleaning agents to achieve a pristine surface.

Once the cleaning process is complete, a thorough inspection is necessary to identify any remaining residues or contaminants. Addressing these issues promptly helps to avoid potential complications during the epoxy grout application.

Furthermore, it is crucial to allow the surface to dry completely before proceeding with the grout installation. Moisture or dampness can hinder the curing process of the grout and compromise its integrity. Various drying methods, such as air drying, heat lamps, or dehumidifiers, can be utilised to expedite the drying process.

Mixing the Epoxy Grout for Application

After surface preparation, the next step in the epoxy grout application process is mixing the grout itself. Following the manufacturer’s instructions is crucial during this stage. The recommended mixing ratio must be carefully followed to ensure the desired consistency of the grout. Achieving a consistent and homogenous mixture is essential for optimal performance.

Mechanical mixers are commonly used to blend the components thoroughly. This helps to disperse the materials evenly and prevent the formation of lumps or any unevenness in the grout. By using a mechanical mixer, the mixture can be properly combined, resulting in a smooth and workable epoxy grout ready for application.

Pouring and Levelling

After successfully mixing the epoxy grout according to the manufacturer’s instructions, the next step is pouring and levelling the grout onto the prepared machinery foundation surface. This process requires careful attention to ensure a proper and even application.

The mixed epoxy grout is poured onto the surface within the designated area, aligning with the repair requirements. It is essential to pour the grout evenly to achieve uniform coverage.

During this stage, precision is key. The grout should be distributed evenly to eliminate any gaps or unevenness. This helps to ensure the integrity and stability of the machinery foundation once the grout cures.

The levelling process involves working the grout with the tools to create a smooth and flat surface. It is important to pay attention to the thickness and consistency of the grout while levelling, as variations can impact the final results.

By pouring and levelling the epoxy grout with care and precision, a well-applied and visually pleasing surface can be achieved. This step sets the foundation for the grout to cure properly and provide the necessary support and stability for the machinery.

In-situ epoxy grout

Finishing Techniques

Once the epoxy grout has been poured onto the prepared machinery foundation, the next step involves implementing a range of finishing techniques to achieve a smooth and even surface. These techniques play a significant role in ensuring the grout is properly levelled and any excess material is removed.

Straightedges, screeds, or floats are utilised to level the grout and remove any excess material. These tools help achieve the desired thickness and contour, ensuring proper alignment with the machinery base. 

Curing and Protection

After the application of epoxy grout, the curing phase begins. It is crucial to adhere to the recommended curing time and conditions as specified by the manufacturer. This ensures that the grout achieves its optimal strength and durability.

During the curing period, it is important to protect the newly applied grout from potential threats. Excessive moisture should be avoided, as it can interfere with the curing process and compromise the integrity of the grout. Similarly, temperature fluctuations should be controlled, as extreme temperatures can negatively affect the curing process.

Physical disturbances should also be minimised during curing. Any movement or heavy loads on the grouted surface should be avoided to prevent cracks or dislodging of the grout.

To safeguard the curing grout, appropriate protective measures can be implemented. This may include using plastic sheets or temporary barriers to shield the area from moisture, controlling the temperature environment, and clearly marking the grouted area to prevent accidental damage.

By ensuring proper curing and protecting the freshly applied epoxy grout, its strength, durability, and overall performance can be maximised, leading to a reliable and long-lasting support system for the machinery.

Post Epoxy Grout Application Inspection and Testing

Once the epoxy grout has fully cured, it is essential to conduct a thorough post-application inspection and testing to verify the quality of the repair. This step helps ensure that the grout has adhered properly and meets the specified requirements.

The inspection process involves assessing the bond strength between the grout and the machinery foundation. This can be done through various testing methods.

Additionally, a visual inspection is conducted to identify any potential voids, cracks, or imperfections in the grout. This allows for timely identification and rectification of any issues that may compromise the long-term performance and stability of the repair.

If any deficiencies are found during the inspection, necessary adjustments or touch-ups can be made to address them. This ensures that the grout repair meets the desired standards and provides the required support and stability for the machinery.

Conclusion

Alphatec Engineering has demonstrated exceptional expertise in the installation and repair of machine foundations with epoxy grout. Through their meticulous surface preparation techniques, accurate mixing and epoxy grout application processes, and attention to finishing details, Alphatec Engineering ensures a high-quality and reliable outcome for their clients.

With Alphatec Engineering’s exceptional capabilities in epoxy grout installation and repair, clients can have confidence in the durability, reliability, and performance of their machine foundations.

 

10 Benefits of Epoxy Grout in Restoration and Repair of Machinery Foundations

epoxy grout

In the world of heavy machinery and industrial equipment, the stability and integrity of foundations play a crucial role in ensuring safe and efficient operations. 

Over time, foundations can experience wear, settlement, or damage that requires proper restoration and repair. One effective solution for addressing grout-related issues in machinery foundations is the use of epoxy grout. 

What are the benefits of Epoxy Grout 

1. Superior Strength and Load-Bearing Capacity

Epoxy grout offers exceptional strength and load-bearing capacity, making it an ideal choice for machinery foundation repair. Its high compressive strength ensures that the grout can withstand heavy loads and resist the compressive forces exerted by the machinery, providing long-lasting stability and structural integrity to the foundation.

2. Excellent Bonding and Adhesion

One of the standout advantages of epoxy grout is its ability to form a strong bond with both the machinery base and the existing foundation. Through its excellent bonding and adhesion properties, epoxy grout creates a reliable connection that effectively transfers loads, withstands dynamic forces, and dampens vibrations generated by machinery operations. This robust bond contributes to the overall stability and longevity of the machinery foundation.

3. Chemical and Moisture Resistance

Epoxy grout exhibits outstanding resistance to chemicals, oils, and moisture. This characteristic makes it highly suitable for machinery foundation repair, as it provides an added layer of protection against potential damage caused by chemical spills, leaks, or environmental factors. By resisting the effects of corrosive substances and moisture infiltration, epoxy grout helps maintain the integrity and durability of the foundation over time.

4. Reduced Shrinkage and Cracking

Compared to traditional grouts, epoxy grout demonstrates minimal shrinkage and cracking during the curing process. This unique property is advantageous for machinery foundation repair, as it minimises the risk of developing cracks within the grout. By preventing cracks from forming, epoxy grout ensures the stability of the machinery foundation, reduces the likelihood of further damage, and helps maintain a secure and reliable support system.

5. Vibration Damping

Epoxy grout possesses excellent vibrational damping properties, making it particularly beneficial for machinery foundation repair. Vibrations generated by machinery operations can have detrimental effects on the foundation’s stability and the machinery itself. The ability of epoxy grout to absorb and dissipate vibrations helps minimise their transmission to the foundation, thereby reducing the potential for structural damage and enhancing the overall performance and lifespan of the machinery.

6. Precision Alignment

An advantage of using epoxy grout in machinery foundation repair is its capability to achieve precise levelling and alignment. With its self-levelling properties and ability to flow into tight spaces, epoxy grout allows for accurate positioning of the machinery base. This precise alignment is essential for optimising machinery performance, minimising operational issues, and ensuring smooth and efficient operations.

7. Temperature and Weather Resistance

Epoxy grout exhibits excellent resistance to temperature fluctuations and adverse weather conditions. It remains stable and unaffected by extreme heat, cold, or varying environmental factors. This resistance ensures that the machinery foundation maintains its structural integrity and performance consistency, regardless of the surrounding temperature or weather conditions.

8. Non-Shrink Characteristics

Unlike traditional grouts that may experience shrinkage during the curing process, epoxy grout maintains its volume and shape without significant shrinkage. This non-shrink property is crucial for machinery foundation repair, as it eliminates the risk of gaps or voids in the grout. By providing a solid and consistent fill, epoxy grout ensures a stable and reliable foundation, minimising the potential for movement, settlement, or further damage.

9. Rapid Curing Time

Epoxy grout offers a relatively fast curing time, allowing for efficient machinery foundation repair. The quick curing process reduces downtime and minimises disruptions to machinery operations. This advantage is particularly valuable for industries and facilities where continuous machinery functionality is critical, enabling a swift return to normal operations and reducing any associated productivity losses.

10. Versatility and Adaptability

Epoxy grout is highly versatile and adaptable, making it suitable for various machinery foundation repair scenarios. It can be customised to meet specific project requirements, including adjustments to flowability, viscosity, and strength. This versatility ensures optimal performance and suitability for different machinery types, foundation conditions, and repair specifications, providing tailored solutions for each unique repair project.

Conclusion

Epoxy grout offers a range of benefits when it comes to grout restoration and repair of machinery foundations. Its exceptional strength, precise application, excellent bonding, chemical resistance, reduced shrinkage, and vibrational damping properties make it a reliable choice for maintaining stable and durable foundations. 

By utilising epoxy grout in grout restoration and repair projects, industries can ensure the long-term performance, safety, and efficiency of their machinery operations.

Remember, when considering epoxy grout for machinery foundation repair, it is essential to consult with professionals experienced in epoxy grout applications to ensure proper installation and maximise the benefits it provides. Reach out to us at Alphatec Engineering now!



What Types of Machines need Epoxy Grout Foundations?

Epoxy grout foundations for various machines

When it comes to machine installations, ensuring stability and precision is crucial. One effective solution that provides both these qualities is the use of epoxy grout foundations. 

Epoxy grout is a versatile material known for its excellent load-bearing capacity and ability to minimise vibrations. But what types of machinery and industries need these types of foundations? Find out here!

Epoxy Grout – What industries need it?

Epoxy grout foundations help to distribute and absorb these forces, ensuring the stability and integrity of the machine. By eliminating movement and dampening vibrations, epoxy grout reduces the risk of misalignment, premature wear, and potential damage to surrounding structures.

Heavy Machinery

Large-scale machinery generates substantial loads and vibrations during operation. These include:

  1. Industrial Presses: Hydraulic or mechanical presses used in industries like metalworking, automotive, or manufacturing apply tremendous force to shape or form materials.Epoxy grout foundations provide a stable base that absorbs the high loads and vibrations generated during pressing operations, ensuring precise alignment and preventing structural damage.
  2. Extruders: Extrusion machines are commonly used in the plastic, rubber, or food processing industries to shape materials by forcing them through a die. These machines operate under significant pressure and generate vibrations due to the continuous extrusion process. Epoxy grout foundations stabilise extruders, minimising vibrations and maintaining the accuracy of the extrusion process.
  3. Forging Machines: Forging equipment, including mechanical or hydraulic hammers, presses, or forging manipulators. They are used to shape metal components through controlled deformation. Epoxy grout foundations provide a solid and stable platform that can withstand the intense forces and vibrations produced during forging operations, ensuring precise and consistent results.
  4. Heavy-duty Machine Tools: Machines like large milling machines, lathes, or grinders used in heavy-duty machining operations require a stable foundation to maintain accuracy and prevent vibrations. Epoxy grout foundations provide a robust and vibration-resistant base that minimises deflection, ensuring precise cuts, smooth finishes, and prolonging the tool’s lifespan.
  5. Mining Equipment: Heavy machinery used in mining operations, such as crushers, conveyors, or vibrating screens, often experience significant loads and vibrations due to the extraction and processing of minerals. Epoxy grout foundations help to mitigate these forces, enhancing the stability of mining equipment and reducing the risk of downtime or mechanical failures.
  6. Printing Presses: High-speed printing presses used in the printing industry generate vibrations due to their rapid operation. Epoxy grout foundations provide a stable and vibration-absorbing base that helps to maintain accurate registration, minimise paper movement, and improve the overall print quality.
Precision Equipment

Precision is paramount in machines used for manufacturing, research, or testing purposes. Equipment like coordinate measuring machines (CMMs), laser cutters, or optical devices require a stable and rigid foundation to maintain accuracy. 

Epoxy grout provides a solid base that minimises any movement or flexing, thus allowing precise measurements, cuts, or readings. It enhances the repeatability and reliability of these machines, ultimately improving the overall quality of the output.

Rotating Equipment

These often experience significant rotational forces and vibrations during operation. This can lead to misalignment, decreased performance, and even structural damage if not properly addressed. 

  1. Reciprocating Compressors: Reciprocating compressors are widely used in various industries, including oil and gas, petrochemical, and manufacturing, to compress gases. These compressors operate by using a piston that moves back and forth, generating substantial vibrations and dynamic forces. Epoxy grout foundations are crucial in stabilising reciprocating compressors, as they absorb and dampen vibrations, ensuring proper alignment of the piston, connecting rods, and crankshaft. The foundations help improve the overall performance, efficiency, and lifespan of reciprocating compressors.
  2. Hydrogen Compressors: Hydrogen compressors are vital in industries such as hydrogen fuel cells, petroleum refining, and chemical processing, where the compression of hydrogen gas is necessary. These compressors experience rotational forces and vibrations due to the high-pressure hydrogen gas being compressed. The use of epoxy grout helps mitigate the risk of misalignment, improves operational efficiency, and reduces the likelihood of premature failure in hydrogen compressors.
  3. Turbines: Turbines are widely used in power generation plants, aircraft engines, and various industrial applications to convert fluid or gas energy into mechanical energy. They operate at high speeds and are subject to significant rotational forces and vibrations.

By using epoxy grout, the foundation absorbs and disperses the forces generated by the rotating components, reducing the risk of misalignment, improving efficiency, and prolonging the turbine’s lifespan.

Testing and Calibration Equipment

In laboratories and testing facilities, equipment like shakers, vibration tables, or test rigs are commonly used to simulate real-life conditions and evaluate the performance of various components. These machines require a stable and rigid foundation to ensure accurate and repeatable test results. Epoxy grout foundations provide the necessary stability, effectively isolating the equipment from external vibrations, and maintaining precision during testing and calibration processes.

Conclusion

Epoxy grout foundations offer numerous benefits when it comes to machine installations. Whether it’s heavy machinery, precision equipment, rotating machinery, or testing and calibration equipment, epoxy grout provides stability, minimises vibrations, and enhances the overall performance of these machines. 

By understanding the specific types of machines that benefit from epoxy grout foundations, industries can make informed decisions to optimise their operations and achieve superior results.

Remember to consult with epoxy grout specialists like Alphatec Engineering. Alphatec Engineering has extensive experience in the rehabilitation of and installation of foundations. Contact us today for any enquiries.



Bridging the Gap: Enhancing Stability and Efficiency in Heavy Machinery

Heavy Machinery - Stability and Efficiency

In industries heavily reliant on heavy machinery, maintaining their stability and optimising efficiency are critical for successful operations. With continuous technological advancements, innovative solutions have emerged to maximise the performance of these machines. 

However, despite significant progress in areas like CBM (Condition-Based Maintenance), preventive maintenance, and failure analysis in rotating equipment, there remains a substantial gap when it comes to implementing appropriate measures and finding the right solutions. This gap is particularly pronounced in addressing issues related to foundations and grouts. In this blog post, we will explore the importance of overcoming this gap and highlight potential strategies to enhance stability and efficiency in heavy machinery operations.

Importance of Stability and Efficiency in Heavy Machinery

In industries relying on heavy machinery, stability and efficiency are not just desirable but crucial for achieving optimal performance. Unstable equipment can result in a range of unwanted effects, including reduced productivity, increased maintenance costs, and safety risks.

Imagine a scenario where heavy machinery experiences excessive vibrations or oscillations during operation. Such instability can lead to decreased accuracy, higher levels of wear and tear, and potential damage to the surrounding infrastructure. Additionally, unstable machinery poses safety hazards to workers, increasing the risk of accidents or injuries.

By focusing on stability and efficiency, businesses can unlock several benefits. First and foremost, stable machinery operates more effectively, delivering consistent performance and reliable results. This translates into enhanced productivity and output, allowing businesses to meet production targets and deadlines efficiently. Moreover, stable machinery experiences fewer unexpected breakdowns and downtime, minimising disruptions to operations and maximising overall efficiency. This not only saves valuable time but also reduces the costs associated with unplanned repairs, maintenance, and lost production.

Prioritising stability and efficiency fosters a safer working environment for employees. Stable machinery reduces the likelihood of accidents caused by sudden equipment malfunctions or instability-related incidents. By minimising safety risks, businesses can protect their workforce and reduce the financial and legal consequences associated with workplace accidents.

Technological Advances in CBM and Preventive Maintenance

Over the years, significant advancements have been made in the field of Condition-Based Maintenance (CBM) and preventive maintenance, revolutionising how businesses approach equipment maintenance and failure prevention. 

CBM techniques utilise state-of-the-art technologies such as vibration analysis, oil analysis, thermography, and acoustic emissions monitoring to assess the condition of machinery in real-time. By continuously monitoring critical parameters, CBM enables proactive maintenance interventions based on actual equipment health, rather than relying on arbitrary schedules or reactive responses to breakdowns.

Vibration analysis, for example, allows technicians to identify and analyse the vibrational patterns of rotating equipment. Any anomalies detected during the analysis can be indications of impending failures or malfunctions. Oil analysis, on the other hand, involves regularly analysing oil samples to assess the presence of contaminants, wear particles, or abnormal levels of additives, providing insights into the condition of critical components. Thermography utilises infrared imaging to identify variations in temperature, which can reveal abnormalities or potential hotspots indicating equipment issues.

These advanced monitoring techniques provide businesses with valuable data and insights into the health and performance of their machinery. By detecting potential failures at an early stage, companies can proactively schedule maintenance activities, plan for part replacements, and address issues before they escalate into major problems. This proactive approach not only minimises unplanned downtime but also helps optimise the life cycle of equipment, leading to significant cost savings in the long run.

Identifying the Gap

While technological advancements in CBM, preventive maintenance, and failure analysis have significantly improved the overall understanding and management of rotating equipment, a considerable gap persists when it comes to translating these advancements into practical measures and solutions. Despite the availability of sophisticated monitoring tools and analytical techniques, many businesses struggle to effectively apply them in addressing stability issues, particularly those related to foundations and grouts.

Foundations and grouts play a critical role in supporting heavy machinery and ensuring its stability during operation. However, their importance is often overlooked, and inadequate attention is given to their maintenance, installation and repairs. The gap emerges from a lack of awareness, limited expertise, or insufficient allocation of resources toward addressing foundational and grouting challenges.

Overcoming the Gap

To bridge the gap and enhance stability and efficiency in heavy machinery operations, businesses can consider implementing the following strategies:

Comprehensive Risk Assessment 

Begin by conducting a thorough risk assessment, specifically targeting stability issues and potential failure points in foundations and grouts. This evaluation should consider factors such as the load-bearing capacity, structural integrity, and vibration isolation requirements of the foundations and grouts. By identifying weaknesses and potential areas of improvement, businesses can develop targeted solutions that address the specific challenges faced by their heavy machinery.

Expert Consultation

Seek the expertise of engineering firms specialising in heavy machinery stabilisation, such as Alphatec Engineering. These professionals possess the knowledge and experience to provide valuable insights, conduct detailed assessments, and design customised solutions tailored to the unique requirements of each machinery setup. Their expertise can help businesses bridge the gap between technological advancements and practical implementation, ensuring effective stabilisation measures for foundations by employing in many cases epoxy grouts.

Innovative Stabilisation Techniques 

Stay abreast of the latest advancements in stabilisation techniques. Explore innovative solutions such as advanced anchoring systems, precision levelling technologies, and vibration dampening methods. These techniques can significantly enhance stability, minimise vibrations, and improve overall machinery performance. By adopting these cutting-edge approaches, businesses can address the stability gap and achieve greater efficiency in their heavy machinery operations.

Ongoing Monitoring and Maintenance 

Implement a robust monitoring and maintenance program that focuses not only on the rotating equipment but also on foundations and grouts. Regular inspections, analysis of performance data, and timely repairs or replacements can prevent minor issues from escalating into major problems. By continually monitoring the condition of foundations and using epoxy grouts in the rehabilitation and restoration of foundations, businesses can proactively address stability concerns, minimise risks, and extend the lifespan of their heavy machinery.

Conclusion

A notable gap remains in the practical application of appropriate measures and solutions. To overcome this gap and maximise stability and efficiency, businesses must prioritise comprehensive risk assessments, consult with experts in heavy machinery stabilisation, leverage innovative techniques, and establish robust monitoring and maintenance programs. 

By closing the gap, the benefits of these efforts are far-reaching. They include improved productivity, reduced downtime, extended equipment lifespan, enhanced safety, and long-term cost savings. Moreover, by prioritising stability and efficiency, businesses can gain a competitive edge in the industry, ensuring smooth operations.



The Importance of Proper Skid Installation for Machinery

Skid Installation

Skids are essential components used in machinery installations to provide stability and support. They are designed to distribute the weight of the machinery evenly and ensure proper alignment with the foundation. Proper skid installation is crucial for achieving optimal performance and ensuring the safety of both the machinery and the operators.

Skids serve as a foundation for heavy machinery, absorbing vibrations and reducing movement during operation. They play a critical role in maintaining the stability and alignment of the machinery, preventing excessive wear and tear, and minimising the risk of accidents.

Improper installation of skids can lead to various issues, such as misalignment, uneven weight distribution, and increased vibration. These issues can compromise the performance of the machinery, resulting in decreased efficiency, frequent breakdowns, and potential safety hazards.

Factors to Consider Before Installation

Load requirements and weight distribution

Before installing skid-mounted equipment, it is crucial to assess the load requirements and weight distribution. Different types of skid and base plates are designed to accommodate varying load capacities. 

The choice of skid and base plate should be based on the specific equipment being installed and the expected load it will bear. Factors such as the weight of the equipment, dynamic loads, and any potential variations in load distribution should be taken into account. Referring to the manufacturer’s specifications and consulting with engineering experts can help ensure that the selected skid and base plates can adequately support the equipment.

Environmental factors

Environmental conditions play a significant role in the proper functioning and longevity of skid-mounted equipment. Factors such as temperature, humidity, and exposure to corrosive substances can impact the performance and durability of the equipment and its base plates.

Special coatings or materials may be required to protect against corrosion, extreme temperatures, or other environmental challenges. Careful evaluation of the environmental factors will help ensure the long-term reliability of the equipment.

Compatibility with machinery and foundation

Another critical factor to consider is the compatibility of the skid and base plates with the machinery and foundation. Skid-mounted equipment relies on a solid foundation to maintain stability and prevent excessive vibrations. 

The design of the skid and base plates should be compatible with the specific machinery and foundation requirements. It is essential to verify that the dimensions, mounting options, and attachment points of the skid and base plates align with the equipment and foundation design. Proper alignment and secure fastening are crucial to ensure optimal performance and prevent safety hazards.

Skid Installation Techniques

Aligning the skid and base plates with the machinery and foundation

Proper alignment of the skid with the machinery and foundation is essential for the effective functioning and stability of the equipment. Consider the following steps for aligning the skid:

  1. Assess the foundation: Examine the foundation for any irregularities or deviations from the required specifications. Ensure that it is level, stable, and capable of supporting the skid’s weight.
  2. Position the skid: Place the skid on the foundation, taking care to align it accurately with the machinery. Refer to the manufacturer’s instructions and recommended tolerances for precise alignment.
  3. Use alignment tools: Utilise alignment tools such as laser alignment systems. These tools help measure and adjust the positioning of the skid in relation to the machinery.
Secure anchoring methods 

Proper anchoring of the skid is crucial to maintain its stability and prevent any movement during operation. Consider the following anchoring methods:

  1. Bolting: Use high-quality bolts and fasteners to secure the skid to the foundation or support structure. 
  2. Grouting: Grouting involves filling the gap between the skid and the foundation with epoxy grout or cementitious grout. This method provides additional stability and helps distribute the load evenly. Proper surface preparation and leveling of the foundation are crucial before grouting. 

Conclusion

Proper skid installation is of paramount importance for several reasons. It ensures the safe and efficient operation of machinery, prevents equipment movement or misalignment, and reduces the risk of structural damage. 

By partnering with Alphatec Engineering, you can benefit from their extensive experience in secure anchor methods, including epoxy grouting. Our expertise guarantees accurate alignment with machinery and foundations, secure anchoring, and even distribution of load and stress. 

Investing in professional skid installation not only enhances equipment performance but also minimises downtime, prevents costly repairs, and promotes a safer work environment. Trust Alphatec Engineering for reliable and precise skid installations that deliver long-lasting results.



Maximising Machine Performance: The Art of Proper Machinery Alignment

Machinery Alignment

Proper machinery alignment is a critical aspect of optimising machine performance and reducing operating costs. Aligning machines accurately can prevent a wide range of issues such as premature wear, high temperatures, excessive vibrations, loosening of bolts, and increased electricity consumption. 

High-Resolution Measurements for Enhanced Precision

Modern alignment systems offer exceptional precision, often with resolutions as fine as 0.001 mm. This level of accuracy enables engineers and technicians to achieve meticulous alignment, minimising the risk of premature wear. By eliminating even minor misalignments, the potential for costly repairs and downtime is significantly reduced.

Fast and Reliable Measurements with Documentation

Alignment systems not only deliver precise measurements but also provide fast and reliable results. These systems allow for quick, exact measurements, ensuring efficient alignment procedures. Moreover, the alignment results can be automatically documented, providing valuable records for future reference and compliance purposes. Universal mounting clamps facilitate stable mounting, while automatic data reception ensures ease of use and consistent data capture.

User-Friendly Features and Simple Assembly

Alignment systems are designed with user convenience in mind. On-screen laser quick adjustment features enable swift and accurate alignment corrections. With user guides and intuitive interfaces, assembly and operation become straightforward tasks, reducing the time and effort required for alignment procedures. Additionally, automatic calculations of coupling and machine feet values, both horizontally and vertically, simplify the alignment process.

Real-Time Visualization and Clear Representation

One of the key advantages of advanced alignment systems is the real-time visualisation of alignment adjustments. Engineers can observe the live state of alignment on the screen, allowing for immediate corrective actions and ensuring precise alignment in the shortest possible time. Clear representations of machine lines, along with correction values, facilitate a comprehensive understanding of the alignment status and any necessary adjustments.

Compliance and Documentation

Alignment systems go beyond delivering accurate measurements; they also support documentation requirements. Measurement reports can be generated directly within the equipment, complying with documentation standards such as ISO 9001. This ensures that alignment procedures are properly documented, contributing to quality management systems and demonstrating adherence to industry standards.

ISO 9001

Enhancing Machine Performance and Cost Efficiency

Proper machinery alignment offers numerous benefits for businesses. By aligning machines correctly, the premature wear of components is significantly reduced. This results in longer component lifespan, reduced maintenance costs, and increased machine uptime. High temperatures in bearings and couplings are mitigated, reducing the risk of component failure and associated repair expenses.

Excessive vibrations, a common issue in misaligned machinery, are minimised through precise alignment. This not only enhances machine performance but also reduces the risk of damage to surrounding equipment and structures. Loosening of bolts in the foundations, another consequence of misalignment, is prevented, ensuring the structural integrity of the machinery and maintaining safe operations.

Misalignment can lead to cracks or breaks in shafts and internal components, resulting in expensive repairs and downtime. By aligning machinery properly, these issues are avoided, leading to improved reliability and reduced maintenance costs.

Furthermore, proper machinery alignment contributes to energy efficiency. Misalignment increases friction and power losses, resulting in higher electricity consumption. Aligning machines accurately reduces friction, optimising energy usage, and lowering overall operational costs.

Conclusion

Proper machinery alignment is a critical aspect of maximising machine performance, reducing operating costs, and ensuring operational excellence. By leveraging advanced alignment systems and embracing the art of proper machinery alignment, businesses can unlock significant benefits, enhance their competitive edge, and thrive in today’s dynamic industrial landscape. It is an investment that pays off in terms of improved efficiency, productivity, and long-term cost savings.

If your machinery has vibration or other issues and needs realignment, contact Alphatec Engineering today, we use state of the art laser alignment technique!

Why Alphatec Engineering is an Industry Leader in Epoxy Grout and Foundation Stabilisation

Epoxy grout and foundation stabilisation

If you’re looking for top-quality epoxy grout and foundation stabilisation solutions for your heavy machinery, look no further than Alphatec Engineering. With decades of experience in the industry, Alphatec Engineering has become a trusted partner for clients across a wide range of industries. What evidence does Alphatec Engineering have to back up this statement? Find out below!

 

The Science Behind Alphatec Engineering’s Epoxy Grout Solutions

 

Epoxy grout is a popular material used in construction projects to improve the durability and strength of foundations. Alphatec Engineering has been at the forefront of developing and supplying top-quality epoxy grout solutions for various applications, including high-performance machinery installations, machinery foundation repair, amongst other complex projects.

The benefits of using epoxy grout in construction projects are numerous. Epoxy grout is highly resistant to chemical and mechanical wear and tear, can withstand extreme environmental conditions, and provides excellent bonding strength. Additionally, epoxy grout has a longer lifespan compared to traditional cement grouts, which means that structures and machinery installed with epoxy grout can last longer and require less maintenance.

At Alphatec Engineering, the team of experienced engineers and scientists carefully study the chemical properties of the materials used in their epoxy grout solutions. By using advanced technologies and testing methods, they are able to create epoxy grout solutions that are highly resistant to chemical and mechanical wear and tear, and can withstand extreme environmental conditions.

Alphatec Engineering was recently approached to develop a high temperature epoxy grout. To learn more about their development process and their willingness to collaborate and meet the needs of the clients, check out the whitepaper for the development of AT130.

 

How Alphatec Engineering’s Epoxy Grout Solutions Ensure Lasting Stability

 

To maintain the structural integrity of foundations that support heavy machinery, foundation stabilisation is especially critical when issues like cracks arise.

Alphatec Engineering offers a comprehensive range of foundation stabilisation solutions that are designed to improve the safety and reliability of heavy machinery foundations.

Their epoxy grout solutions play a critical role in ensuring lasting stability. By using high-quality epoxy grout, Alphatec Engineering is able to improve the load-bearing capacity of foundations. This not only improves the stability and safety of the structure, but it also helps prevent further damage and costly repairs.

How Alphatec Engineering Sets the Standard for Foundation Stabilization

 

Alphatec Engineering is committed to providing foundation stabilisation solutions that are based on the latest engineering principles and techniques. Their team of highly qualified engineers work closely with clients to assess the issues, identify the root causes of any foundation problems, and provide effective and long-lasting solutions.

Their foundation stabilisation and rehabilitation techniques are customised to meet the specific needs of each project. They use advanced technologies and materials to create solutions that are highly durable and resistant to wear and tear. Additionally, they continuously research and develop new techniques to improve their foundation stabilisation solutions.

Take a look at this success story to witness Alphatec Engineering’s foundation stabilisation and rehabilitation in action. A mining operation’s grinding mill was facing high vibrations resulting from a deteriorating and poorly designed foundation. This not only impacted mill performance but also had the potential to shut down the mill, resulting in millions of dollars in lost production.

 

What Makes Alphatec Engineering an Industry Leader

 

Becoming an industry leader requires meeting several standards. These can include:

  1. Quality: Alphatec Engineering is committed to producing high-quality products and services. The company uses only the best materials and employs rigorous quality control measures to ensure that its products meet the highest standards.
  2. Innovation: Alphatec Engineering is constantly exploring new materials, technologies, and techniques to develop better products and solutions. The company is dedicated to finding innovative ways to solve complex problems.
  3. Customer satisfaction: Alphatec Engineering places a high value on customer satisfaction. The company works closely with its clients to understand their needs and develop customised solutions that meet their specific requirements.
  4. Reputation: Alphatec Engineering has built a strong reputation in the industry. The company is known for its reliability, expertise, and professionalism.
  5. Expertise: Alphatec Engineering has a team of highly skilled and experienced engineers who are experts in their field. The company has a wealth of knowledge and experience in epoxy grout and foundation stabilisation solutions, and is able to provide its clients with expert advice and guidance.

Whether you need a standard product or a custom solution, Alphatec Engineering has the expertise and resources to meet your needs.Â