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Anchor Bolts Repair and Replacement

Usually, anchor bolts break from too little tightening rather than too much. In order to tighten them correctly they need sufficient stretch length.

At times unsuitable anchor bolt types are used when installing machinery. They include the hook type, the I type and the fish-tail type. 

In the case of a termination in the bolt, the load is transferred to the concrete foundation at the end of the bolt creating zones in which the concrete is loaded in tension rather than compression. This can cause cracking and failure in the concrete foundation if the tension stresses exceed the concrete’s tensile strength.

If there are sharp edges, you have stress risers as the concrete is in tension. This will make cracks appear and spread horizontally throughout the entire foundation. Any presence of oil will worsen this situation.

Alphatec Engineering carries out anchor bolts repair and replacement

How Can Alphatec Engineering Help You?

We fix broken and loosened anchor bolts, couple them with new sections or, if necessary, replace them with new proper ones.

We check the material strength of the bolts and the specified torque to ensure that a fastening load of approximately 50% of the yield strength is utilised.

We advocate for straight, full-threaded rods, with no more than half of their length isolated with PE foam and grouted with our epoxy grout. Why? Because this is the best way to disperse the stresses evenly from the anchor bolt to the foundation, without stress risers. The adhesion of concrete-grout and grout-steel is stronger than the cohesion of the substrates.

New installations and repairs should use:
• High strength bolts satisfying ASTM spec A-193, with 105,000 psi tensile yield
• Nuts should satisfy ASTM spec A-194
• Super Nuts ™
• Hardened steel spherical washers to compensate for any lack of perpendicularity between the bolt and frame
• Bolt threads should be rolled, not cut

Check out our anchor bolt replacement video to see the process in action!